Reactor design must account for the desired flow rate to ensure efficient operation. Factors to consider include:
1. Residence Time: The time reactants spend in the reactor, which is inversely proportional to the flow rate. Short residence times may lead to incomplete reactions, while long residence times may cause overreaction or catalyst deactivation. 2. Pressure Drop: High flow rates can lead to significant pressure drops, affecting the energy efficiency and stability of the process. 3. Catalyst Utilization: Uniform flow distribution is vital for optimal catalyst utilization, preventing channeling and ensuring consistent performance.
