Material Selection Choosing the right material is crucial for preventing mechanical failure. Materials should have high thermal stability, resistance to chemical attack, and mechanical strength. For instance, zeolites and metal oxides are often used for their robust properties.
Design Optimization Optimizing the design of the catalytic reactor can also help in mitigating mechanical stresses. Advanced modeling techniques can be used to predict stress points and optimize the design accordingly.
Protective Coatings Applying protective coatings can shield the catalyst from harsh chemical environments. These coatings can be tailored to withstand specific reactive conditions, thereby prolonging the life of the catalyst.
