A proactive audit typically involves several key steps:
1. Data Collection and Analysis: Gathering data on catalyst performance, reaction conditions, and product quality. This includes monitoring parameters such as temperature, pressure, feed composition, and reaction rates. 2. Visual Inspection: Examining the physical state of the catalyst and reactor internals to identify signs of wear, fouling, or damage. 3. Performance Testing: Conducting tests to measure the activity, selectivity, and stability of the catalyst under various conditions. 4. Comparative Analysis: Comparing current performance data with historical data to identify trends and deviations. 5. Root Cause Analysis: Investigating the underlying causes of any identified issues to develop effective corrective actions. 6. Recommendations and Implementation: Providing actionable recommendations to improve catalyst performance and implementing necessary changes.
