Fines generation can lead to several issues in catalytic processes:
Pressure Drop: Accumulation of fines in the reactor can increase the pressure drop across the catalyst bed, reducing the efficiency of the process. Catalyst Loss: Fines can be carried away with the reaction products, leading to a loss of catalyst material and necessitating frequent replenishment. Reactor Fouling: Fines can deposit on reactor walls and other surfaces, leading to fouling and operational difficulties. Reduced Activity: The presence of fines can reduce the overall surface area available for catalytic reactions, decreasing the activity and selectivity of the catalyst.