There are several strategies to minimize replacement costs:
Optimize Catalyst Selection: Choose catalysts that offer the best balance between performance and longevity for the specific application. Regular Monitoring: Implement systems for real-time monitoring of catalyst performance to anticipate and plan for replacements more effectively. Preventive Maintenance: Regularly scheduled maintenance can reduce the wear and tear on catalysts, extending their usable life. Use of Regenerable Catalysts: Some catalysts can be regenerated and reused, reducing the need for frequent replacements. Process Optimization: Optimize operational parameters to reduce the stress on catalysts, thereby extending their life.